Pdf this paper presents the methodology defining key parameters of the. The machine is designed to operate with a yard conveyor for stacking and discharging at the same end during reclaiming i. Metsos stacker reclaimer parts, retrofits, and rebuilds can help you achieve. This advanced design minimizes troubleshooting by pinpointing the source of system problems. We offer an extensive selection of stacker and reclaimer systems to meet precisely your needs. Stackerreclaimer systems manufactured by kee projects are known for their loadhandling pedigree, and high modularity. Stacker and reclaimer rail and foundation upgrades at cape. I need english version sandard specification, operation manual, maintenance handbook about stacker and reclaimer, because our products are saled to other countrys. Another handy feature is the clear image cache button, which begins a new search, letting you easily update profile pictures after they had changed. Emo, rotterdam, netherlands bucket wheel stacker reclaimer industrial solutions for the mining and materials handling industry advanced technology and reliability in europe s largest terminal for coal and iron ore. The design consists of a slewing and luffing stacker to stack the material, a bent chain. Bucketwheel stacker reclaimer brochure metso corporation. Failure analysis of stackercumreclaimer in ore handling. Elecon is a company with international standards and worldclass capabilities, and today stands as asias largest gear manufacturer and an integrated solution provider for entire value chain in material handling systems.
Stacker reclaimer operation and their parts coal handling. Pdf methodology to calculate the effective reclaiming. Operation of stacker reclaimer the stacker reclaimer is provided to stack the excess coal received from the mines and to reclaim the coal, as and when required. The following points need to be checked before returning stacker reclaimer into service. Join the grabcad community today to gain access and download. Technical particulars of stacker reclaimer m service trf today offers comprehensive operation and maintenance services for their stacker reclaimers with guaranteed upkeep time for the customer. This ensures that customers can plan their raw material handling strategy and requirement with added precision, reducing raw material inventory. With additional upgrade options and capabilities for 3rd party equipment, metso. Stacker cum reclaimers are mostly designed as per iso 50491, mobile equipment for continuous handling of bulk materials part 1.
The circular homogenizing stackerreclaimer system is staking material in one ring shaped pile. Takraf combined stacker reclaimers with bucketwheel boom are primarily employed where medium or large or very large material flows are to be stacked and then later reclaimed by. A catastrophic failure of a stackercumreclaimer led to loss of several days of service in one ore handling plant in india. Construction, working and maintenance of stackers and. Pdf this paper focuses on the methodology to calculate the effective reclaiming. Industrial solutions bucket wheel and drum reclaimers.
Elecon bucket wheel stacker reclaimermachine can stack the material to form the stockpile or reclaim the stockpiled material and feed onto themain line conveyor. It requires no slewing mechanismgear in the stacker and simplifies the movement of the stacker during stacking. It consists of a luffing and slewing belttype stacker and a luffing and slewing raketype chain reclaimer to manage a semicircular storage pile. Stacker cum reclaimers are also provided with weighing system and. A circular blending bed stacker reclaimer is used to conveniently store bulk materials in an outside or inside pile in a highly organized manner, for automated and fully blended reclaim. Bucket wheel stacker reclaimer for iron ore, coal, coke and olivine. System dependability, efficient operation, and long service life are the goals of every metsodesigned system. This system is indispensable at ironworks, power plants, ports, and mines.
They can be designed as reclaimers or combined stacker reclaimers for handling. Boom structure stiff boom structure limits drawdown and boom twist under digging loads. The stacker is located on the centre column, allowing rotation in both directions. Rail mounted bucket wheel stackerreclaimer with a slewing boom 4. Nov, 2016 the rail mounted stacker reclaimer is suitable for serving two parallel stockpile, one on either side of the track rails. Metso stacker reclaimer control systems are designed with the operator in. They can be designed as reclaimers or combined stackerreclaimers for handling. Fmws stackerreclaimer systems and their firstinfirstout wood chip handling process make fmw the uncontested no. Construction, working and maintenance of stackers and reclaimers. Drive solutions for belt conveyors, stackers and reclaimers vulkan drive tech 01. Stackerreclaimer fmw 360 degree stackerreclaimer capable of stacking 6 million cubic feet of wood chips. Takraf combined stacker reclaimers with bucketwheel boom are primarily employed where medium or large or very large material flows are to be stacked and then later reclaimed by the same machine.
Our oem knowledge in properly stabilizing and jacking the machine is key to a safe and successful project. All the drives of the stacker cum reclaimers are provided with programmable logic controller to achieve synchronized motions. A stacker is used to stack the material reclaimers are volumetric machines and are rated in m 3 h cubic meters per hour for capacity, which is often converted to th tonnes per hour based on the average bulk density of. Advance warning messages alert the operator when a machine shutdown is imminent. Bucket wheel stackerreclaimer for iron ore, coal, coke and olivine. A reclaimers function is to recover bulk material such as ores and cereals from a stockpile. Bucketwheel stacker reclaimers parts and refurbishments to. For continuous stacking an reclaiming of crushed bulk materials, economics solutions can only be achieved by the use of combined bucket wheel stacker reclaimer. Due to the arm articulation between the primary and secondary reclaiming arm, this design suits high capacity needs and low building heights.
Richmond engineering works specializes in designengineering, fabrication and installation along with inspections and upgrades for the work horses of the storage yard. Design, fabrication and testing of linear motion bucket wheel reclaimer a. It is part of a turnkey project including a stacker, a conveyor system and a. Emo, rotterdam, netherlands bucket wheel stackerreclaimer industrial solutions for the mining and materials handling industry advanced technology and reliability in europe s largest terminal for coal and iron ore. Dec 02, 2019 bucket wheel stacker reclaimer design pdf bucketwheel stacker cellless or celltype bucket wheel construction is available depen metso stacker reclaimer control systems are designed with the. Flsmidth has commissioned some of the largest stackers and reclaimers in the cement industry, matching kiln throughputs of up to 12,000,000 tpd.
Richmond engineering works specializes in design engineering, fabrication and installation along with inspections and upgrades for the work horses of the storage yard. Stackersreclaimers bedeschi midwest conveyor company. A reclaimer is a large machine used in bulk material handling applications. Also included in all stacker reclaimer control systems. Custom design metso stacker reclaimers are custombuilt for each individual applica. Cellless or celltype bucket wheel construction is available depen. Custom design metso stacker reclaimers are custombuilt for each individual application, with the customers needs in mind. Radial stacker circular stacker reclaimer fixed stacker twin boom stacker linear travelling stacker twin boom scraper reclaimer portal reclaimer semi portal recalimer bridge recalimer bucket wheel. Trf stacker cum reclaimers are in operation at all major steel plants, ports and power. The grabcad library offers millions of free cad designs, cad files, and 3d models. Bucket wheel stacker reclaimers richmond engineering works. They can stock material in stockpiles and reclaim them with a bucketwheel at the boom tip.
The circular stackerreclaimer is designed for 360 degrees of rotation. Rockwell automation mining solution stacker reclaimers. Bucket wheel stacker reclaimer pdf metso stacker reclaimers offer the most technologicallyadvanced list of standard features. Fmws stacker reclaimer systems and their firstinfirstout wood chip handling process make fmw the uncontested no. Bucket wheel stacker reclaimer design pdf cellless or celltype bucket wheel construction is available depen dent on the. This type of stacker reclaimer is an integrated system designed for storing and reclaiming large volumes of granular bulk material. According to design parameters of the machine and block di. Bucket wheel stacker reclaimer pdf bucket wheel stacker reclaimer pdf download. Pdf methodology to calculate the effective reclaiming capacity. Bucketwheel stacker reclaimers metso stacker reclaimers offer the most technologicallyadvanced list of standard features in the industry. From extraction, processing and transportation to bulk material storage and shipping, mining operations teams face many challenges to minimize. Bucket wheel reclaimers are the ideal means of handling and moving large amounts of bulk materials in the shortest possible time.
A reclaimer s function is to recover bulk material such as ores and cereals from a stockpile. Dqlk200033 bucketwheel stackerreclaimer for guangzhou xinsha port. The combination of heavy duty design for static parts and light weight design for moveable parts allows us to provide highest throughput capacity together with low operation and. Our stacker reclaimer solutions are designed with your. If your pc has a 3d graphic card then you can walk any where in the 6000 tday plant. The reclaimer bridge rotates around the central column. Kawasaki has been developing stackers, reclaimers, as well as stackerreclaimers, based on its technologies for gantry cranes which load containers to ships and for ship loaders that load. Stacker reclaimer installation greenberry industrial. Jul 12, 2019 a circular blending bed stacker reclaimer is used to conveniently store bulk materials in an outside or inside pile in a highly organized manner, for automated and fully blended reclaim. Stack reclaimers are popular when heavy industrial processes. Combined stacker reclaimers can operate as stackers or as reclaimers.
Rated design capacity stacking tph reclaiming tph m technical particulars of stacker reclaimer m service trf today offers comprehensive operation and maintenance services for their stacker reclaimers with guaranteed upkeep time for the customer. Reclaimers are volumetric machines and are rated in m 3 h cubic meters per hour for capacity, which is often converted to th. Stacker reclaimers are designed as either railmounted or mobile on crawler tracks and are trenching or slewing type machines. Railmounted bucket wheel stackerreclaimer with a slewing boom 21.
Expertise counts replacing the slew bearing or slewing components is one of the most difficult and hazardous jobs on a stacker reclaimer, but metso is here to help. Spur trf stacker reclaimers vary from 300 tph to 6000 gears are the most. Ideal for both prehomo genisation and buffer storage. Our stackerreclaimer solutions are designed with your. The rail mounted stacker reclaimer is suitable for serving two parallel stockpile, one on either side of the track rails. The trencher design basically differs from approximately one bucket depth. Advanced technology and reliability in europe s largest.
In 2007 and 2012, europes largest combined bucket wheel stackerreclaimers, which were designed, delivered and erected by thyssenkrupp industrial. Jul 04, 2019 bucket wheel stacker reclaimer design pdf bucketwheel stacker cellless or celltype bucket wheel construction is available depen metso stacker reclaimer control systems are designed with the. Stacker reclaimer pdf for mac performs this task well, but its lack of features and relatively complicated interface may make it a less desirable option for average users. Drive solutions for belt conveyors, stackers and reclaimers vulkan drive tech 01 energy power generation by means of wind turbines, hydro turbines and steam turbines, requires drive solutions that. Mar 23, 2014 westshore terminals, vancouver bc, march 23, 2014. This allows the aforementioned stacker and reclaimer systems to be used for a large number of industries, and also allows full compatibility with most of the aftermarket equipment installations and fixture parts. Reclaimer chain and flight assemblies function like scraper.
Bucket wheel stacker reclaimer design pdf bucketwheel stacker cellless or celltype bucket wheel construction is available depen metso stacker reclaimer control systems are designed with the. It integrates the relevant relationship between design characteristics of the. Another handy feature is the clear image cache button, which begins a new search. The machine has a rail gauge of 52 m and serves a coal storage with a width of 45 m and a length of 435 m. Its height above the top of the pile is kept at a minimum distance to reduce dust emission. In collaboration with our supplier partners, the following machines are offered. Stacker reclaimers vary from 300 tph to 6000 tph making trf the premier supplier of stacker reclaimers in india.
Pdf design, fabrication and testing of linear motion bucket. The failure was severe enough to initiate an investigation into the. Parts and refurbishments to engineered standards bucketwheel stacker reclaimers for smoother operations and extended. In view of above, if no blending is required, cone shell, the simplest stacking method will be chosen. Methodology to calculate the effective reclaiming capacity of railmounted boomtype bucket wheel reclaimer and stackerreclaimer article pdf available in bulk solids handling 243. Methodology to calculate the effective reclaiming capacity of railmounted boomtype bucket wheel reclaimer and stacker reclaimer article pdf available in bulk solids handling 243. The circular homogenizing stacker reclaimer system is staking material in one ring shaped pile.
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